New Mirka® ToolChanger streamlines robotic sanding & polishing

Mirka UK Ltd is launching the Mirka® ToolChanger, a new automated tool-changing system developed specifically for robotic sanding and polishing applications across a range of sectors. The system has been designed to address one of the most persistent challenges in automated surface finishing: enabling fast, reliable tool switching without interrupting production.

The ToolChanger is a mechanical plug-and-play system consisting of two modules. The upper unit is mounted on the robot arm, while the lower unit is attached to the tool. Together, the modules use the robot’s own movement to lock and release tools. This removes the need for external power, sensors or complex integration, reducing manual intervention and helping to keep production lines running continuously. The ToolChanger allows robots to automatically switch between sanding and polishing tools.

Its plug-and-play capability also allows for fast deployment alongside the Mirka® AIROS range of sanders and polishers, as no custom wiring set-up is required. This increases productivity and reduces capital outlay for businesses installing the system.

The ToolChanger has been designed to integrate smoothly with a wide range of AIROS robotic sanding solutions, making it suitable for use across multiple sectors, including automotive, aerospace, rail and woodworking.

In addition, the secure mechanical locking ensures consistent performance of sanding or polishing heads during demanding applications, while its robust design makes it suitable for high-wear environments. From a safety perspective, the ToolChanger’s construction minimises the risk of tool detachment or operator error.

Neil Newbrook, business sector manager – Wood, Mirka UK Ltd, says: “Tool change downtime has been a persistent constraint in automated surface finishing. With the new Mirka® ToolChanger, we’ve engineered a simple, robust solution that removes this barrier and allows manufacturers to keep lines running, improve process flexibility and maximise the return on their investment in robotic tools and automated processes.”

For more information on the new Mirka® ToolChanger, see www.mirka.com/en-gb.