Nederman SAVE – an environmentally friendly dust extraction system

A Nederman extraction system in situ

Effective dust collection is a critical process for modern manufacturers. Traditional dust collection systems face challenges that lead to sub-optimal performance, which results in wasted energy, poor dust extraction, health-related air quality issues and increased risk of fire and explosion with combustible dust applications. To tackle the challenges faced by manufacturers, Nederman has introduced its new SAVE system.

Manufacturers face a vast array of issues with dust extraction in the workplace – and failure to be diligent and comply with regulations can prove catastrophic. The issues stem from existing dust systems being set up to provide constant airflow regardless of the mix of active and inactive machines. The result is energy waste, elevated noise levels and increased system wear and tear. Additionally, dust extraction isn't always a constant requirement and dust collection system requirements change as filters collect dust, dampers are adjusted, or machines are added/removed, which results in inconsistent extraction and increased worker dust exposure.

The result can often be dust accumulation in ducts, which can lead to fire or explosion risks. The concerns are real and inadequate attention can lead to catastrophic failure. Luckily, Nederman has the solution with SAVE - a flexible technology that adapts to new and existing dust collection systems to breathe life into underperforming systems and create capacity for machine expansion. Including SAVE in the design and implementation of your new dust collection system creates optimisation from day one. With energy savings and Industry 4.0 technology, manufacturers can future proof the safety of their factories. 

Nederman SAVE technology

What is SAVE?

Nederman SAVE is an intelligent airflow control system that consists of a controller, modules locally connected to machines, autogate dampers, sensors and Nederman Insight – a Cloud-based interface that remotely monitors both the system and your factory floor's performance.

The dust collection process initiates with sensors installed on machines that detect their operational status and indicates the need for extraction. The sensor readings are gathered by the SAVE modules and transmitted wirelessly to the central SAVE controller, where the system requirements are compiled and analysed. Instructions are then sent to variable frequency drives, which control each fan and the dampers on each machine to optimise the system's airflow and pressure. The system incorporates airflow sensors to monitor and ensure proper operation, recording valuable data on energy consumption, process parameters and machine operations, which can all be accessed for real-time monitoring through the Nederman Insight platform.

With the ability to monitor system status, accumulate significant energy savings and gather machine operation data in a user-friendly dashboard, manufacturers can view and monitor live utilisation data for all machines connected to the SAVE platform. With regular energy-saving reports delivered via email, alarm notifications on performance and service tracking features, the system enables efficient planning and troubleshooting, as well as avoiding costly downtime, all of which is critical to maintaining a safe and environmentally friendly workplace for employees.

The Nederman SAVE system explained

Safe, efficient & EU Regulation compliant

ATEX directives and NFPA standards for combustible dust are stringent and place heavy emphasis on employers to comply. With Nederman SAVE, businesses can now be compliant, environmentally efficient and cost-effective as well as benefiting from significant cost reductions. Process and production equipment must meet the regulations concerning technical and legal standards and a mandatory EU Equipment Directive applies to all machines sold in the European market. This stipulates a manufacturer’s responsibilities regarding ignition prevention and the minimisation of explosion effects – if the process can be simplified for staff, a business' risks can therefore be minimised.

If you have concerns regarding compliance with regulations and the extraction of dust particulates from your workplace, book a FREE system evaluation with Nederman now. Call the team on 01772 334 721, email info@nederman.co.uk or visit the website: www.nederman.co.uk.